Anova Core™ · Natural Fiber Board for Three Interior Systems

Silence, Engineered.In acoustic craft and sustainability, an invisible line of defense for every space.

A quantified core platform for three interior applications: ultra-tall doors, dry partition walls, and dry double-floor assemblies. Read each system’s performance against its complete build-up and the reported specimen.

Anova Core acoustic eggshell core panel — lion-roar sound insulation and elephant load-impact imagery

Noise Control | Japan High Grade (ΔLH-3S)

Tested in a dry double-floor system at ΔLH(II)-3S / ΔLL(II)-3S, suppressing low-frequency footsteps and high-frequency impact noise.

Low Deflection | 0.8–1.7 mm under a 100 kg localized load

GBRC appendix reference measurement with an 80 mm diameter circular pressure plate: 0–0.1 mm residual displacement after unloading and no damage to the complete floor specimen.

Ultra-Light | 60% Less Material

Continuous curves radiate point loads in all directions — a material-usage comparison at equal stiffness.

Material Health | Both reports below 0.10 mg/L

The China CTC report states not detected (<0.10 mg/L); the Japan GBRC result is below the quantification limit (<0.1 mg/L).

Note: 60% is a company material-usage comparison. The 100 kg figure is an appendix reference measurement for the complete raised-floor specimen in the GBRC report, not a universal load rating for the core alone.

Why Architects & Fabricators Specify

Architects read the data.
Fabricators read the process.

Anova Core™ is not a finished panel. It is a core platform for door makers, joinery factories, and system integrators. Every benefit must be mapped back to the correct specimen and full assembly.

01

GBRC tested | 100 kg · ≤1.7 mm

Structural Stability

GBRC appendix reference measurements of the complete double-floor system: 100 kg localized load, 0.8–1.7 mm immediate displacement and 0–0.1 mm residual displacement, with no specimen damage. Tesla footage illustrates curved-core load distribution, not certified load capacity. Arched topology supports tall-door stability design; moisture-related deformation requires validation of the faces, edges, and complete door.

02

CTC tested | Rw 30 dB airborne sound

Acoustic Purity

CTC measured Rw 30(-2;-3) dB airborne sound insulation for a 52 mm single-core specimen. Once the complete wall is verified against the project acoustic target, additional rock-wool filling may be omitted following assessment, simplifying installation. Core results do not establish finished-door or wall performance.

03

Two reports | Below reporting limits

Healthy Intermediate Material

China CTC reports formaldehyde not detected (<0.10 mg/L); Japan GBRC reports a result below the quantification limit (<0.1 mg/L). These results do not mean absolute zero formaldehyde. No E0 or F☆☆☆☆ mark has been applied for or obtained.

Evidence Architecture

Define the problem first.
Then read the data.

The same platform core answers different questions through different complete assemblies and standards. Four evidence axes are kept separate instead of being reduced to one marketing number.

Rw

Airborne sound through doors and walls

GB/T 19889.3-2005; 52 mm single-core specimen, Rw 30(-2;-3) dB.

ΔLL / ΔLH

Floor impact sound

JIS A 1440-1/-2; the 173.5 mm double-floor assembly achieved (II)-3S for both sources.

100 kg

Localized load on the complete double floor

Reference measurement with an 80 mm diameter circular pressure plate: immediate deflection of 0.8–1.7 mm at 100 kg, no specimen damage.

<0.10

Formaldehyde emission

Japan: <0.1 mg/L (below the quantification limit) / China: <0.10 mg/L (not detected).

GBRC Japan — Official JIS A 1440 Testing

Flagship System I · Dry Raised Acoustic Floor

GBRC Japan used JIS A 1440 standard light and heavy impact sources to test a dry raised acoustic floor on anti-vibration mounts at a 173.5 mm finished-floor height.

ΔLL(Ⅱ)-3S

Light impact source | Tapping machine

Represents higher-frequency chair movement, dropped objects, and surface tapping.

ΔLH(Ⅱ)-3S

Heavy impact source | Tire impact source

Represents lower-frequency footsteps, running, jumping, and thudding impacts.

+1.5
ΔLH · 63 Hz
+4.6
ΔLH · 125 Hz
+9.7
ΔLH · 250 Hz
+13.1
ΔLH · 500 Hz

Complete 63 Hz–4 kHz test table

Values are in dB. “—” means the report provides no value for that band; no zeros have been inserted. At 4 kHz, the light-source value with the specimen is ≤17 dB, so no reduction index is stated.

Center frequencyLight impact sourceHeavy impact source
Without specimenWith specimenΔLWithout specimenWith specimenΔL
63 Hz72.769.43.388.987.41.5
125 Hz71.061.29.868.463.84.6
250 Hz73.557.416.157.047.39.7
500 Hz73.649.923.747.134.013.1
1 kHz75.037.837.2———
2 kHz76.225.051.2———
4 kHz76.3≤17————
100 kg

Appendix reference measurement for localized load

An 80 mm diameter circular pressure plate was incrementally loaded at points S1–S4. The report defines this as an appendix reference measurement, not a product load rating.

0.8–1.7 mmImmediate displacement at 100 kg
0.9–2.0 mmAfter holding 100 kg for five minutes
0–0.1 mmResidual after five minutes unloaded; no specimen damage
Japan Raised-Floor Market Reference

Positioned in the Tier 3 high-performance band, without collapsing the result into one vague number.

Tier 1

General | ΔLL-2 / ΔLH-1–2

Tier 2

Mainstream | ΔLL-3 / ΔLH-2

Tier 3

High performance | Reference band ΔLL-3–4 / ΔLH-3; this specimen’s formal grades are ΔLL(II)-3S / ΔLH(II)-3S.

Tier 4

Added damping | ΔLL-5 / ΔLH-4

Reference: sound-insulation evaluation standards commonly used in Japan’s raised-floor market; this comparison is not a formal rating issued by the individual GBRC report.

01

Incidence

Sound enters the composite panel structure.

02

Dispersion

Continuous curves redirect the wave path.

03

Dissipation

Internal fiber friction dissipates energy.

04

Silence

Less vibration and sound transmitted to the other side.

Schematic sound path showing incidence, curved-surface dispersion, and energy dissipation
Sound incidence (left) → curve dispersion (center) → energy dissipation (right). Schematic of the core acoustic path.
DOOR SYSTEM ENGINEERING

Anova Core™ Door-System Engineering Advantages

From core to finish, build a fabricable, engineerable, and testable assembly for ultra-tall concealed doors, sliding doors, and interior partitions.

01

Warp-Stability & Extra Height

Move beyond common 2.4 m door planning dimensions toward 4–5 m concealed and sliding-door designs. Continuous-curved load paths support dimensional-stability design; final dimensions, bending performance, and durability require whole-door engineering and validation.

02

Fit Existing Joinery Workflows

The New Taipei workshop demonstrates framing, roller gluing, core fitting, and cold pressing. No dedicated core-processing line is required; production on existing equipment depends on press capacity, adhesive selection, and process qualification.

03

Hardware & Magnetic Seals

Integrate magnetic airtight edge strips and concealed hinges for cushioned contact, quieter closing, and door sealing. Timber frames or engineered reinforcement carry screw fixings and concentrated loads; verify screw retention, operating durability, and airtightness in the complete door set.

04

Composite Finish Options

Plan thin-stone, metal-sheet, or thick-veneer finishes. Balanced build-ups, weight distribution, and controlled bonding address sagging and warping risks; verify adhesion, creep, and hardware capacity for each assembly rather than assuming unconditional sag resistance.

View Door & Partition Applications →
Flagship System II · Doors & Partitions

From one platform core to ultra-tall doors and interior partitions.

The New Taipei workshop demonstrates integration with existing timber-door production: frame forming, two-sided roller gluing, core fitting, and cold pressing. The aim is rapid production adoption using existing equipment; confirm press capacity, adhesive, pressure, and curing time before production.

2.6m ultra-tall door solid wood structural frame assembly Process 01

2.6 m solid-wood frame assembly

Build the frame around door dimensions, hardware, and edge requirements.

Precision automated roller glue dispensing for door core bonding Process 02

Automated two-sided roller glue application

Set glue coverage for the selected face board and adhesive before pressing.

Operator fitting the waved eggshell core into the wooden frame Process 03

Core Insertion into Frame

Cut and arrange the core so the continuous topology covers the working area.

Door panel fed into the large cold press, ready for bonding Process 04

Large-machine pressing and curing

The image shows preparation beneath the “cold-press bonding” station; actual pressure, time, and adhesive conditions are set by the fabricator.

2026 Taiwan International Interior Design Expo (TIDE) booth featuring a 4 m ultra-tall dark door leaf
2026 Taiwan International Interior Design Expo (TIDE) · 4 m Ultra-Tall Door Leaf Live Booth
Visitor looking up at a 4 m dark door leaf at ARCHITECTURE + CONSTRUCTION MATERIALS 2026 (The 32nd), Tokyo
ARCHITECTURE + CONSTRUCTION MATERIALS 2026 (The 32nd), Tokyo · 4 m Door Showcase | March 3–6, 2026
4 m

Taipei TIDE × Tokyo | 4 m Door Exhibition Showcases

4 m door leaves were exhibited at the 2026 Taiwan International Interior Design Expo (TIDE) and ARCHITECTURE + CONSTRUCTION MATERIALS 2026 (The 32nd), Tokyo, March 3 (Tue.)–6 (Fri.), 2026. Continuous arched topology distributes concentrated loads along curved surfaces. These are exhibition showcases; complete doors still require frame and hardware engineering.

Rw 30 dB

52 mm single-core airborne-sound evidence

CTC report WT2023B03A01247: Rw 30(-2;-3) dB. Finished door or partition performance depends on face boards, edge treatment, frame, and hardware seals; the final rating requires testing of the fabricator’s complete product.

Switch video · Select a play button below

Playlist: Tesla drive-over → sandbag impact test. Use the tabs to switch at any time. Both videos are visual demonstrations, not certified load or impact ratings.

Mechanics Display · Read Separately from Official Measurement

Drive-over and impact footage, read alongside the official 100 kg reference measurement.

100 kg localized load Immediate displacement 0.8–1.7 mm Residual displacement 0–0.1 mm

The Tesla drive-over and sandbag-impact videos visualize the continuous-curved load path. Both are demonstrations only. Engineering decisions must rely on the GBRC appendix reference measurement for a 100 kg localized load and project-specific structural calculations; any impact rating for a finished door requires separate testing.

−60% materialReference value at equal stiffness
Continuous Curved GeometryVisual display · not measured data
All-direction distributionThe continuous-curve load principle
Tesla vehicle load demonstration on a continuous eggshell core panel
(1) Vehicle drives onto the panel
Tesla vehicle load demonstration on a continuous eggshell core panel
(2) Continuous-curve carrying under the wheel
Tesla vehicle load demonstration on a continuous eggshell core panel
(3) Vehicle resting on the panel
Tesla vehicle load demonstration on a continuous eggshell core panel
(4) Core remains stable under load
Core Application · Dry Partition Wall Systems

Assemble quickly. Reconfigure later.
Partitions that adapt with the space.

For rental-property operators, developers, panel fabricators, and interior designers: dry modular assembly and demountable joints enable flexible reconfiguration. Natural-fiber composite panels can form a lightweight partition strategy; calculate reductions in floor dead load from the complete wall’s mass per square metre relative to the original design.

Interior modular-partition drawing with 52 mm and 98 mm composite panels, timber corner posts, and demountable joints
Drawing: NALEXIBLE | The drawing illustrates an interior assembly concept using 52 mm and 98 mm composite panels, timber corner posts, and demountable joints. It is not a guarantee of any particular span or finished-product performance.

Lightweight Partitions & Structural Load

Use core-and-face assemblies to avoid unnecessary solid material in partition design. Calculate actual weight savings from frames, face boards, fixings, and the complete wall; no universal reduction percentage is assumed.

Airborne-Sound Evidence | Rw 30 dB

The CTC 52 mm single-core specimen achieved Rw 30(-2;-3) dB, providing a starting point for material selection. Joints, perimeter seals, openings, and penetrations affect the complete wall’s performance; the core value is not a finished-wall rating.

Dry Assembly & Flexible Reconfiguration

Prefabricate timber frames, panels, and demountable joints for on-site assembly. Plan disassembly and reuse around the actual connections, reducing wet-trade waiting and supporting rental, exhibition, and interior-layout changes.

Specification · Open Build-Up

The core is the platform.
Face boards define the finished system.

The three-layer sandwich logic separates material responsibilities: Anova Core™ supplies the continuous-curved core, while the fabricator selects face boards, bonding, and finish.

Anova Core natural fiberboard sandwich composite build-up structure
The diagram explains build-up logic only. Actual thickness, adhesive, frame, and finish are project-specific.
01 · Core

Core material

17.5, 25, or 35 mm continuous-curved natural-fiber core forming the structural and acoustic intermediate layer.

02 · Face Board

Face boards

Project-selected MDF, PB, OSB, plywood, or other confirmed board materials.

03 · Finish

Finish layer

Paint, veneer, laminate, textile, or another interior finish selected for the design and fabrication process.

Planning dimensions

1800 × 900 mmSmall format / door leaf
2400 × 1200 mmStandard
2700 × 1200 mmStorey height / partition
3000 × 1200 mmMaximum-size reference

Dimensions and thicknesses are planning points. Supply, cutting, and finished thickness remain subject to face-board and project conditions.

24 common finished thicknesses (mm)

Door Core
232527354042
Partition Walls
4344465052CTC Tested58607883
Worktops / Project Assemblies
70747680869295104120

52 mm is the total thickness of the single-core CTC airborne-sound specimen. Other thicknesses are common planning combinations and do not inherit the same acoustic result.

Natural wood fiber used in the Anova Core manufacturing process
01 · Natural wood fiber
Raw hemp fiber used in the Anova Core manufacturing process
02 · Hemp fiber
Natural fiber mat forming in the Anova Core manufacturing process
03 · Fiber mat forming
Natural plant fiber continuous eggshell curved core hot-press production line
04 · Continuous-curve molding line
Close-up cross section of Anova Core natural plant fiber material
05 · Interwoven plant-fiber cross-section
Official Reports & Intellectual Property

Give every number
a source you can download.

Four official reports cover double-floor impact sound and localized load, airborne sound reduction, and formaldehyde emission in Japan and China. Each full PDF is available to view or download.

IVA-26-0082E · 2026

Japan GBRC | Dry double-floor impact sound and localized load

ΔLL(II)-3S / ΔLH(II)-3S

JIS A 1440-1/-2 at a 173.5 mm finished-floor height, with supplementary GBRC measurements (100 kg concentrated-load test), provided for reference.

VD-26-0012 · 2026

Japan GBRC | Formaldehyde emission

<0.1 mg/L

JIS A 1460:2021; below the quantification limit. This is a test result, not an obtained classification mark.

WT2023B03A01247 · 2023

China CTC | 52 mm single-core airborne sound reduction

Rw 30(-2;-3) dB

GB/T 19889.3-2005. The result belongs to the reported specimen; a finished door or wall requires testing of the integrated product.

WT2023B01A05265 · 2023

China CTC | Formaldehyde emission

<0.10 mg/L

GB/T 17657-2022; reported as not detected (<0.10 mg/L).

CNIPA ZL 2023 2 2091258.4 Utility Model Patent | Natural fiberboard with an integrated eggshell structure
CNIPA ZL 2023 3 0495962.9 Design Patent | Continuous-curved core geometry

Need the full report set and technical white paper? Open the technical vault to download all four reports directly or submit three basic fields for the consolidated document.

Doors, Partitions & Double Floors: FAQ

Is this a finished door or a core?

Anova Core™ is a natural-fiber core for fabricators, not a certified complete door set. The fabricator specifies face boards, frame, edge treatment, and hardware.

Does Rw 30 dB apply to the finished door?

No. CTC WT2023B03A01247 reports Rw 30(-2;-3) dB for the 52 mm single-core specimen. A complete door set requires separate acoustic testing.

Does not detected mean no formaldehyde or certification?

No. CTC WT2023B01A05265 reports <0.10 mg/L, not detected; GBRC VD-26-0012 reports <0.1 mg/L, below the quantification limit. No E0 or F☆☆☆☆ mark has been applied for or obtained.

How is flatness and bending stability controlled in ultra-tall doors?

For 4–5 m door designs, engineer symmetrical face layers, timber framing, and hardware capacity together. Control moisture, edge sealing, adhesive, and cold-press conditions. The arched core provides load paths but does not guarantee warp-free performance in every build-up; validate the complete door.

What impact-sound results apply to the 173.5 mm double-floor system?

The specimen in signed GBRC report IVA-26-0082E had a finished height of 173.5 mm, with light-impact ΔLL(Ⅱ)-3S and heavy-impact ΔLH(Ⅱ)-3S results. These apply to the tested complete floor, supports, and finish, not directly to a bare core or a different build-up.

Can joinery factories use existing equipment for veneering and cold pressing?

Existing frame-forming, two-sided roller-gluing, core-fitting, cold-pressing, and veneering processes can be considered. Confirm press dimensions, balanced face layers, adhesive, pressure, and curing time, then validate bonding and dimensional stability in a trial run. Equipment changes may still be required.

Reports
Project Consultation

Clarify the brief.
Accelerate the specification.

Four questions—from use to surface treatment—let ArchiNova and the fabricator quickly frame core thickness, face boards, samples, and the testing path.

01

Use & location

Door leaf, partition, dry raised acoustic floor system, overhead panel, or worktop.

02

Dimensions & quantity

Maximum length and width, target thickness, and project quantity.

03

Required performance

Acoustics, localized load, material health, or regulatory conditions.

04

Surface treatment

Face board, finish, edge treatment, hardware, and installation interfaces.

Close-up of the Anova Core continuous-curved eggshell core
Anova Core™ · Continuous-curved core close-up
Ready to specify Anova Core™ for your next door, partition, or double-floor project?
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Official Test Report

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